// 1U is 44.45mm // the wood plates are ~3mm h = 44.45 - 6; // using 1/2" #8 wood screws, we want a pilot hole through // the PLA spacer. I'm not sure if the pilot hole should be // treated as a softwood or hardwood size. Experiment and // find out. // d_soft is definitely too narrow // d_hard was too narrow as well. // 3.5mm was still too narrow. I'm going to switch to 2.5mm // and try using a M2.5 machine screw, since I have a tap d_next = 2.5; d_hard = 3.175; d_soft = 2.38252; d_outer = 10; plate = true; difference () { if (plate) { translate([2, 2, 1]) { cube([16, 16, 2], center = true); }; } cylinder(h, d = d_outer, $fn = 360); cylinder(h, d = d_next, $fn = 360); };